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Re: [T3] Invasion travel trouble -- Kevin G., Jason ?.


> guys at the Invasion found the problem, they called me an said to check
flex
> plate, the bolts were probably loose.  I tried to follow their advice, but
I
> could not find the bolts to tighten.

Well now I am home, I checked the flex plate bolts and all were tight.  I
took them out and cleaned and applied locktite just for good measure. Still
the same problem.

I put the car up on jack stands and put it in gear.  I could hear the noise
at the left rear wheel.  I took it apart and everything was good, wheel
bearings were packed and moved with ease. Brakes all tight etc.

I then moved to the axl and CVs.  I removed the left axl from the tranny and
ran the engine, still the same noise, just not as loud.  I rotated the shaft
in the differential(sp?) and it kinda seemed chunky/clunky/sloppy back and
forth but I don't know what it is suppose to sound like? However, when I
move the right rear wheel it does not clunk much at all.  I removed the
shaft that connects the CV joint to the tranny and engages the differential.
I inspected the splines and they seemed to have no noticeble wear or
markings. The gear oil did not have signs of metal or grit. The CV joints
still had plenty grease and moved on the end of the axl shaft fine.

Anyone have any ideas?  The noise that is made when driving is definitly
more noticable when you lightly engage the engine, the more gas/force the
less the noise. When you let up you hear this kind of loose
rattling/knocking around as the wheels rotate.

My local VW mechanic seems to think that I should remove both axles and run
the engine, just to rule out any of the CV joints which could make the
described sound.  And before condeming my tranny.

Thanks,
Jason Smith
71 Square AT FI
http://jasontsmith.tripod.com/vw.htm

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