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RE:[T3] Welding - bumper brackets


> My rear bumper bracket has rusted free on the right side.  It 
> was hit at some point and the sheet metal that held the oval 
> bracket has disintigrated.  The oval bracket(I don't know 
> what to call this, the piece that receives the bolts welded 
> to the body), it is fine and the sheet metal around the hole 
> is fine.  Is the best thing to get a new piece of sheet metal 
> welded in, then have the oval bracket re-welded to the metal? 


I found a nice co-worker that has a mig welder and some experience.
However, he was worried that the thin metal that makes up the 'box' that
holds the bumper bracket may pose a problem as in the weld cutting through
the metal, especially if the patch is thicker metal.  Can anyone suggest a
thickness for the patch and any advice if they have done this before?  Since
the metal has to be thick enough to hold the bumper but not too thick.  I
suppose that we could make the patch large enough that it welds at the upper
most point along the seam?  Also, should the patch completely enclose this
section (as original) and should we then drill holes to let any water out so
it does not rot again?


Thanks,
Jason Smith
71 Square FI AT
http://jasontsmith.tripod.com/vw.htm

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