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Re: [T3] master cylinder question


On 11 Jun 2001, at 3:19, MotorHole@aol.com wrote:

> just did a lot of brake work on a 70 fastback; rotors, calipers, master, 
> assorted lines including the long one - the old one was ruptured under the 
> pedal cluster. everything back together, brake fluid in, go to bleed the 
> brakes and there's no pedal and no fluid at the wheels. resevoir is full, 
> rubber hoses services down to the new master, loosen master stop screw and 
> found fresh fluid in there, but nothing at the wheels. pedal has no 
> resistance. verified that the pushrod is in, adjusted the push rod length for 
> 1mm clearance even though bentley says not to, reluctant to adjust using 
> bolt/plate on floor as it seems like it's pretty corroded from old brake 
> fluid. - What could be causing lack of fluid at wheels and lack of pedal? 
> push rod not actuating enough or at all, is there a pattern to the 
> connections of lines/sensors on a tandem master cylinder? must front go to 
> one particular mC port and rear another? thanks.

You really should connect all the lines up exactly the way they 
came off. Normally this won't make any difference, but in a failure 
the braking could be L/R unbalanced if you swapped things around.

The ports on the front of the MC are for the front brakes and the 
rear ports should feed the rear circuit. If you replaced your 70 MC 
then it is likely that you need a new steel line for the LF brake 
because the new MC has different ports. The switches go on the 
left side.

If you aren't getting fluid out, loosen line fittings one at a time and 
bleed to that point to get started. You may find that you can bleed 
just fine up the start of the hoses but nothing will come out of the 
other side of the hoses. In this case you probably have hoses 
which have deteriorated in the inside and have become blocked. 
This is unfortunately common these days and these hoses can 
only be replaced.

-
Jim Adney
jadney@vwtype3.org
Madison, WI 53711-3054
USA

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