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Re: [T3] Front/Rear Main Seal Le瑺檦ate: Mon, 28 Jun 1999 02:24:12 GMT


Well, once you've got the flywheel off, make sure it's the seal that's
doing the leaking.  You could have a crack in the oil gallery behind
#3.  You probably can't see anything there until you get all the goo
off.  Also replace the o-ring in the flywheel itself, I've had
troubles with that in the past.  You can get a proper seal driver for
cheap from the local VW parts place, it's nothing more than a big
washer that you can use with the gland nut to crank the new seal into
place, straight.  For getting the old one out, if you've got a slide
hammer with a hook, that will work great, otherwise, I muckle onto the
seal lip with a pair of visegrips and carefully lever the thing right
out.  You don't want to scar the mating surfaces or you'll get a
another leak.  You need to check the fore and aft crank clearance
while you're there, this might be one reason you've got a leak.
There's shims behind the flywheel and the bearing clearance is best
checked with the seal out, really hard adding or changing any shims
with it in place.  Bentley has the procedure for that. If you don't
have the dial indicator it calls for, they sell a jig that you can use
that amounts to a bracket that bolts onto the case and has another
bolt that you can measure the gap with a feeler gauge when you shuck
the crank back and forth.

Geting the 启�t loosened is probably the hardest part, you'll
need a flywheel lock, a piece of angle iron or bar to bolt across the
flyweel and use for a counterbalancing lever, a suitable heavy-duty
socket for the gland nut and a heavy breaker bar with a 4' length of
pipe for a cheater.  If the gland nut has Loctite on it, you may not
be able to move it without a torch to heat it up first, heat it til it
smokes and then try it.  You'll need a new gland nut and washer after
that, too. The Loctite turns into a powder and you'll need to chase
that out of the threads before attaching the flywheel again.

On Fri, 25 Jun 1999 01:08:12 -0400, you wrote:

>so how hard is it to replace the rear main seal in an engine. I have one
>that leaks bad in this spot and I know it needs one. I heard you actually
>have to partially split the case but I was wondering because I have a
>good engine sitting in my garage with this problem.
>
>
>>From Chris Swafford
>www.geocities.com/motorcity/garage/4265/
>73' Squareback-Yellow 61,350 Mi (Manual)
>71' Squareback-Lt. Blue 87,500 Mi (Auto-For Sale)
>90' Nissan Sentra & a 83' Ford LTD (Gas Hog)
>
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