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Re: [T3] Fuel pump/warning light relay


On 27 Dec 99, at 12:04, aedan mcghie/scotland wrote:

> On Sun, Dec 26, 1999 22:20, Jim Adney <mailto:jadney@vwtype3.org> wrote:
> >Turn the key ON (fuel pump will run.)
> >Pull plastic conn off fuel pump relay. 
> >Does pump stop?
> >Does the relay click when you remove and insert the plastic 
> >connector?
> 
> Pump stops when you pull the plastic connector off and starts when it's
> back on.  And yes, I can hear it clunk.

Okay, your relay is fine.

> Is the relay under the back seat shared by the flashers and fuel pump?
> There are about half a dozen wires going into it underneath and a brown
> earth wire.

That relay ONLY supplies power to the FI. The coil has one wire that 
comes from the ign sw and the other side goes to ground. The relay 
contacts send power to the brain (2 wires) and the fuel pump relay 
(relay coil--plastic plug.) The other side of that coil gets a ground 
from the brain when the brain thinks it's appropriate for the fuel 
pump to be running.

The most common thing to confuse the brain is that the CSV wire to 
the starter solenoid has been connected not to the wire that is hot 
when the starter is running, but to the terminal that is hot all the 
time. Thus the brain is being told that the starter is alwasy 
running, so it keeps the pump on, even if the engine isn't turning 
over.

Check this wiring on the starter solenoid. There should be a pair of 
those white wires crimped into a single 1/4" female spade connector 
and pushed on to the solenoid somewhere. Just pull them off; did the 
pump stop?

It's important that this be wired correctly. Otherwise the brain does 
several things: enables the cold start valve, richens the mixture, 
and disables the fuel pump auto shutoff interlock. Make sure this 
wire is correct.

-
*******************************
Jim Adney, jadney@vwtype3.org
Madison, Wisconsin, USA
*******************************

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