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Toby, have you called Kawell? I know they've answered lots of stoopid case questions for me in the past, and since they built your engine, maybe they could hook you up. Also, can you get the digital camera and take a pic or two for everyone to see? It's kind of hard to visualize from your description, unless I can find a half-stripped t-III engine here in Sicily (I've got plenty in my garage, but I'm not there). I think the case is a magnesium / aluminum alloy, but I'm not positive. The TIG weld would be best, MIG may be able to do it, but I'd prefer a GOOD welder (the person, and the machine) with experience in these matters. Jake Kooser ------------------------------------------------------------------- List info at http://www.vwtype3.org/list or mailto:help@vwtype3.org