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[T3] Pertronics Ignition problems


I had to rebuild a distributor this past week that had a Pertronics 
ignition in it that I had installed about a year ago.  While the 
ignition was still functioning just fine, taking everything apart 
gave me a chance to see things that I had not noticed on the initial 
installation.

Pertronics supplies an adaptor plate with their unit which allows it 
to adapt to the Bosch distributor.  If you look at the outer edge of 
this plate you will find a semi-circular cutout that is there to 
clear a bent over tab that is part of the Bosch breaker plate.  Under 
normal conditions this tab clears, but the vacuum advance requires 
that the cutout be wider in order to allow the full vacuum advance.  
I had to file the cutout to provide adequate clearance.

The back side of the Pertronics unit itself was too close to one of 
the mounting tabs for the breaker plate.  I had to file part of the 
black plastic away to provide clearance.

The two rivets that attach the Pertronics unit to its base plate have 
their heads set in recessed holes, but one of the rivet heads stuck 
up above the surface.  This kept the base plate from sitting flat 
against the adaptor plate.  After filing down the rivet head, I found 
that the base plate was still warped enough that I was unable to get 
it to sit flat anyway; I was unable to correct this, but it was still 
possible to get the ignition to work.

The main problem is that the module is just a bit too large to fit 
easily into the Bosch distributor.  There is probably no good reason 
why it couldn't be 40% smaller, but the design is done, and I suppose 
most of their market is for cars with larger distributors where this 
is no problem.

Jim

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Jim Adney, jadney@vwtype3.org
Madison, Wisconsin, USA
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