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In a message dated 97-11-13 07:15:17 EST, you write: << Also, try sanding down the top of the flange where the bolt heads make contact (and complete the circuit).>> Dan, Having fixed at least 4 of these units (for myself and friends...including my '67 winter-rat squareback, I can honestly say that the number one failure mode was the following: The rivet that holds the male spade terminal connector being loose or corroded. This is the rivet that connects to one end of the sensor wire through the top of the sender. I peened this rivet tight on 3 of these sensors (supporting the back side) and each time the gage came back to life! Hope this helps others. Mike