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On 20 Jan 2006 at 2:55, Robin Goodfellow wrote: > I to my misfornune have discovered that both inner and outer wells in the > front are rotted through. One was very poorly patched with what seems to be > alluminum flashing and a rivet gun. These are some of the "classic" rust-thru spots. The alum is actually not a bad repair, because the alum will corrode first, sacrificing itself to save the steel. Still, it has insignificant strength. If you can beat steel to the right shape and weld it in, that would be the best repair. > Both bumpers are > pretty much intact but the mountings have rusted > through at the welds where they meet the body. The bumper mount plates themselves are generally fine, and the steel they were welded to was a pretty flat area, so it's not too hard to fabricate a patch to weld to that wall, and then you weld the mount plates to your patch. > According to the PO the beastie ('69 squareback w/ FI) > was running fine until he'd removed the exhaust to try > and replace it. Couldn't get the new exhaust to fit > right so he put the old one back on. After examining > what my head could see w/o jacking up the car. His > "putting back on" of the old muffler appears to be > bolting it back up and using bondo to stick the pipes > back together. Completly ignoring the fact I guess > that the pipes leading from the muffler are rotted off > after about 3 inches. ;) Oops. guess that might have > caused his bad engine running due to the backpressure > issues My cars, including my FI '69, drive just fine regardless of how bad the muffler gets. I replace the muffler when I can no longer patch it enough to prevent embarrasment with the neighbors. At some point, replacement is going to be necessary. I have new OE mufflers, damper pipes, etc available here for sale. -- Jim Adney jadney@vwtype3.org Madison, WI 53711-3054 USA ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ List info at http://www.vwtype3.org/list | mailto:gregm@vwtype3.org ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~