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Hey Jim--I always heard those Gas Shocks were filled with Nitrogen...kinda hard to put that back isn't it? I would be interested in seeing the inside of one myself...never heard of rebuilding a shock! You're ingenious! Steve J. ----- Original Message ----- From: "Jim Adney" <jadney@vwtype3.org> To: <type3@vwtype3.org> Sent: Thursday, October 27, 2005 10:25 PM Subject: Re: [T3] another question about shocks > On 27 Oct 2005 at 10:56, fess wrote: > > > from this list, I've gotten the impression that the stock shocks have > > often lasted and are still good. So, what makes some actually go bad > > and some not go bad? > > You're right, most of the OE shocks are still good, but there's > always a failure rate, even if it is small. I've never taken a failed > one apart, but in general I see one failure mode. That is failure to > damp when moving in one direction. Occasionally, I've seen ones that > didn't damp in either direction. > > From what I've seen in the two non-VW shocks that I DID take apart, > my guess is that there are some sort of leaf springs on the piston > which serve as valves to let oil pass thru the piston. The strength > of this spring determines how hard it is for the oil to get thru, so > this sets the damping. There are different springs for up and down, > so either one could fail. > > The one I took apart was a Bilstein from a Mercedes. I was surprised > to see mention of rebuilding them in my Haynes manual, so I decided > to take a failed one apart. I damaged that one in the process, but > learned how to do it. So I took its mate apart. I've still got the > parts for that one if anyone needs them. It was interesting to see > how they could be made to be disassembled and restored. > > It was also an education to find out exactly what was meant by "gas > shock." > > -- > ******************************* > Jim Adney, jadney@vwtype3.org > Madison, Wisconsin, USA > ******************************* > > ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ > List info at http://www.vwtype3.org/list | mailto:gregm@vwtype3.org > ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ > >