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Re: [T3] Generator Sparks


On 17 Oct 2005 at 13:14, Gary Gamboa wrote:

> I recently installed a new Bosch generator, but it was giving me
> squealing noises, so I removed the belt (new) and tighted up the by
> removing all but 1 shim. It is tighter now and the squealing is gone.
> Problem now is that I'm getting sparks inside the generator housing at
> higher rpm. Is this normal? 

You don't want to go overboard with the shims, because overtightening 
will just lead to rapid belt and bearing wear. You want it only as 
tight as it needs to be to not squeal. It can be a pain to find that 
point, but the good news is that once this is done you won't have to  
readjust it for years.

A certain amount of sparking is normal; a lot of sparking is not. 
This is hard to describe; it's kind of a judgment call. A freshly 
rebuilt generator should have a commutator which has been turned 
nicely round, and an out-of-round commutator is the biggest cause of 
sparking.

OTOH, Mike W. had a fresh Bosch rebuild where the commutator was 
grossly out-of-round.

One thing you can do is just see if the brushes are going up and down 
to follow the commutator. There should not be enough movement there 
to either see or feel.


-- 
*******************************
Jim Adney, jadney@vwtype3.org
Madison, Wisconsin, USA
*******************************

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