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I had the same symptoms and the fan was the problem. The fan is held to its hub with rivets. The rivets had loosened over the years allowing the fan to wobble around. My solution was to remove the fan, make sure the space between the fan and hub is comlpletely clean and peen the rivets back down with a large punch. After checking the assembly for runout I welded the fan to the hub to prevent the problem from re-occuring. I can't Imagine removing the fan without removing the muffler. Josh Brooks ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ List info at http://www.vwtype3.org/list | mailto:gregm@vwtype3.org ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~