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> > You might just be able to crank it with the starter. It might even run on 2 > cylinders for long enough to do this test. Make sure there's nothing that can > fall in, or get sucked in, the open intake ports. The present leak is only visible once the engine gets going and warms up a bit. I could see a puddle of oil after a very short drive (a few hundred meters). I doubt if I'd be able to run it for long enough to test for a leak like this without putting everything back together. > > > >Don't forget to re-install a new foam piece on the oil cooler, > > > > The foam was, of course, missing. Is there anything special about it? What > > kind of foam is it? While on the subject, the rubber under my generator > > clamp is getting very ratty. Can I use any kind rubber ribbon to replace it, > > or it is some kind of special rubber? > > I use 1/2" polyurethane foam. I tested the stuff I use at high temp and for oil > resistance. It has held up for more than 10 years on engines that I've used it > on. I think it is better than the original. I'll see if I can find something suitable. If I can't I'll ask you to send me some. > > > > Yes. I have a late case and late cooler. My engine is not original. > > Okay, then you need the late, thinner seal with 10mm openings on BOTH sides. No > spacer washers get used with this combination. It seems mine was set up properly. The oil cooler was secured with two very long bolts, inserted from the top. There was a largish washer underneath the bolt head and a smaller one underneath the nut, but nothing between the oil cooler and engine case. The seals are thin. > > > One more thing while I have things apart. Is there really supposed to be a > > metal pipe through the front tin that the rubber fuel hose attaches to on > > either side? I just have a hole that I put the hose though. What's supposed > > to be there? > > I think it's generally just the hose and a rubber grommet. Bob Hoover > recommends a bulkhead fitting, like you're describing, to keep the thin > bulkhead from sawing thru the hose. > I'm missing the rubber grommet. Daniel ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ List info at http://www.vwtype3.org/list | mailto:gregm@vwtype3.org