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what is the timing set at for 'max advance' and at what rpm? although many run 32 btdc at 2500rpm, i find that way to aggressive for a stock cam'd 1600. try running 27 or 28 btdc total advance by 2300rpm and see if that helps cool things down. also, i run 90 octane while that car was in the idaho desert. are you running higher octane fuel. ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ List info at http://www.vwtype3.org/list | mailto:gregm@vwtype3.org