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Re: [T3] Window Rubber Installation


On 10 Sep 2003 at 20:14, anthony&rhonda wrote:

> Can someone give us some dummy pointers on how to remove and replace the
> window rubbers on a 69 Squareback.  We would like to also salvage the metal
> trim.  When replying please take into consideration that we are true
> beginners, as this will be the first time.   It would also be helpful if any
> of you could refer us to a walk-thru site that may give step-by-step
> instructions or a book with pictures; and yes we already have the Bentley
> Manual that only mentions window rubbers on page 3.  Also, could any of you
> tell us what works in bringing the shine back to the old trim on windows.

This is a tough job, for anyone. The trim must come out with the rubber and the 
glass; you can't take it out by itself. It is VERY soft, so it bends easily.  

Except for the windshield, to get the window out you must push very hard 
starting at one corner and just push it slowly out. Lay down in the car and 
push with your feet. Have someone else on the outside supporting the glass so 
it doesn't fall and break.  

Once everything is out you can remove the rubber from the glass and then the 
trim from the rubber. Be very careful here, because the rubber will want to sag 
and bend the trim.  

Use soap and water when putting it all back together to help things slide. 
Scrub the rubber clean before doing this. Reassemble in the reverse order.  

Simichrome paste may shine up the trim, but probably any metal polish would 
also work. Just be careful not to push hard enough on the trim to deform it.  

Use a heavy cord in the rubber groove to pull the inner lip over the lip in the 
body. You'll need a helper on the outside holding the glass while you carefully 
pull the rope out of the groove and the lip over into the interior. Work slowly 
and carefully to avoid cutting the rubber.  

Good luck!  

-- 
*******************************
Jim Adney, jadney@vwtype3.org
Madison, Wisconsin, USA
*******************************

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