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Re: [T3] Back from my trip, bad news (long)


On 27 Aug 2003 at 23:20, Hal Sullivan wrote:

>  Cracks between the #4 intake valve and spark plug, the #4 exhaust valve and
> spark plug, the #3 intake valve and plug.  Chip in the edge of the #3 
> piston crown.

It would be hard to tell whether the heads came from GEX this way or not, but 
you should at least be alert to the possibility that it was caused by a problem 
on that side of the engine making it run lean and hot.

> Also, one of the nuts for the main bearing saddles had 
> backed off and fallen off, and I'm assuming that the stud is pulling from 
> the case.

The times I've seen this the stud was still solid in there, but the case had 
warped, allowing the bearing support web to back away, leaving that bearing 
loose. This was on a # 2 bearing; not sure what effect this would have on # 3, 
but pretty sure that it would destroy the case on #1. Still, it probably means 
that there was a problem either with the assembly or the parts, but still hard 
to say.

I ran my engine (came this way with the used car) for a couple of thousand 
miles after retightening this nut and eventually rebuilt the engine. The 
bearings were trashed, but the case was reusable.

> ..have I mentioned that I hate GEX engines?

Uhhh..., yeah. I think we got that message.  ;-)

I encourage everyone here to do their OWN work. You'll learn something, and 
you'll either get the result you expected or you'll understand what you did 
wrong. The only problem is that it may take you an engine or 2 to get all the 
bugs out.

Remember: No one cares as much about your car as you do.

Sorry you had such a bad experience.

-- 
Jim Adney
jadney@vwtype3.org
Madison, WI 53711-3054
USA

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