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Re: [T3] end play


On 1 Aug 2003 at 17:00, Steve Friedeck wrote:

>    This long block was put together about 16 months ago and now I'm
> completing it. The three spacer shims and front seal were in so I'm
> sure I measured it back then, but now when I tightened the flywheel I
> get zero end play. I dont remember if my flywheel had a metal or paper
> gasket, but would this even make a difference. The only parts store I
> can get a new seal at is 40 miles away and I hate to waste the 8 bucks.
> Anything else I can try? How much end play do I need? 

The end play should be .004-.006". You do NOT need to remove or damage the seal 
to adjust the end play. It can be somewhat hard to get the shims out, however.

There is no way to measure or the end play until you tighten down the flywheel, 
so if it had never been tightened, then it had never been adjusted. 

The gasket you should use depends on what vintage of engine you have. Late 
engines from about 67-on use an O-ring in the flywheel and neither a paper or 
metal gasket, but putting one of these in will make your end play too large 
rather than too small.

It's also possible to have shims which have been slightly deformed so that they 
act like a kind of spring, taking up all the end play. The end play is actually 
still there, but the crank isn't loose, it's pushed in one direction by this 
"spring." I don't really think this should cause any problem (as long as you 
can still measure the proper amount of end play) but I still try to avoid using 
shims like this when I do a rebuild.

In general, I find that if I rebuild an engine using the same crank and 
flywheel (but new bearings) the old shim pack is still correct. If I replace 
either the flywheel or the crank then the shims have to be worked out anew.

-- 
*******************************
Jim Adney, jadney@vwtype3.org
Madison, Wisconsin, USA
*******************************

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