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Re: [T3] Notchback diary, the tension mounts...


 > How did you develop pressure in the case? Did you  
> install a sand seal? If 
 > not, I'd expect all the air to leak out there.

Jim, what I did was turn the engine on it's end, then 
to tape off all the obvious holes; the full flow
lines, the opening in the case to the oil fill where
the stud was located, this left the stud hole and any
other opening able to release pressure. By securing
the air chuck to the oil pressure sender hole atop the
oil cooler and holding the chuck open and setting the
compressor output to 20 PSI, I was able to supply the
case with about 12-15 PSI of positive pressure, as
read on the output of the compressor. There was an
immediate air leak around the crank at the rear of the
case, but minimal. As I drilled and tapped the case,
there was a steady amount of shavings and metal dust,
as it were, being blown out of the hole (the path of
least resistance, I couldn't tell you if more air
leaked out anywhere else while I was drilling, I had
run out of hands at that point). The compressor only
came on 1-2 times during the whole operation so
all-in-all, it seemed like the case held pressure
enough to accomplish  the job. However, when I was
drilling the case for the full flow, as per
instructions from Berg (essentially the same as what I
did for the stud replacement), I did get a small amout
of oil and blow-by air  from under the cooler when I
pressurized the case in the same fashion. I'll have to
pull the oil cooler off and maybe replace the seals
under it, those may have been damaged by the pressure.
I'm not sure, Berg called for 25-40 PSI, I think I
split the difference at 32 PSI or so. It seemed like
it all went well, but like I said, the proof will be
in running the engine. With all the work I've done
(new jugs and slugs, head work, full flow, helicoils,
etc.), break in will be by the bbok with lots of oil
changes until I can be sure it's clean. The body work
is coming along, the Wizards have moved into sanding
and such for paint prep, hopefully it won't be too
long, unfortunately, my car carrier I borrowed is out
in Arizona with a Shelby on top of it. I'll have to
find another mode to get the Notch home. 
David Walters
'73 1600 L Notchback
S. FL, USA

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