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Re: [T3] Generator brushes wearing out


On 21 May 2002, at 7:19, Martinez, Leon wrote:

> My generator brushes are only lasting 4 days, I drive alot but not that 
> much (130 miles per day ) .

I really can't be sure, but here are some possibilities:

If you polished up the commutator with emery paper the last time around, the 
abrasive emery particles can embed in the soft copper and eat away the 
brushes. They say that normal sand (glass, flint) paper won't do this, but I try 
to avoid all of these just because I'm never sure that I've correctly 
remembered which one is the "safe" one to use. You can use a wire brush or 
a file, or have it done right on an armature lathe.   

Commutator out of round. Seems unlikely given what else you posted. This 
would generally make for lots of sparking.

I suppose it's possible that there is something in your system that is draining 
your battery overnight such that the charging system has to do a lot of 
catching up the next day. You could check for this by pulling off the battery 
ground strap and putting an ammeter in there to look for leakage current. 
Turn off the overhead light while you do this.

-
*******************************
Jim Adney, jadney@vwtype3.org
Madison, Wisconsin, USA
*******************************

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