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RE: [T3] Engine machining.....flat cams


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When I restored my 1960 Beetle in 1994/5, I did come across a flat lobe on
the cam for cylinder 2.  The motor had 71,505 miles on it, was definitely
original in mileage and to the car.  It was possible to see some of the
discoloration of the metal on the flattening lobe, and whether this was a
function of the "hardening" process or from excessive heat build up, I'm not
sure.  I am sure that excessive heat is a bad thing for any VW motor and the
cam gear, if sized improperly, can generate an incredible amount of heat.

Another theory I possess is that of too tight valves and springs...if there
is too heavy spring pressure, that would (hypothetically at least) increase
the load pressure of the lifter as it rides on the cam, possibly leading to
premature wear of the cam lobe.

Any ideas Shad?

Allyn de Vars
Warren, VT

1962 and 1963 343's
1967 361
2001 Golf TDI

I know that reusing the old worn cam is the "wrong" thing to do, but I have
been doing it for 25 years with no problems yet. Note that I only recommend
this with an OEM stock cam. Perhaps I should add that all my engines have
full flow oil filters, so this may have something to do with reduced cam
wear.

I often take a cam with 100,000 miles on it or so, and put it back in an
engine that will go another 100,000 miles. I look at them hard before I do
this, but they haven't let me down yet.

Is there anyone on our list here who has actually had a cam go flat on them?
If so, what kind of cam was it? VW or aftermarket, stock or performance,
how old?

BTW, I agree on the lifters. There are really BAD lifters out there,
including
some particularly bad examples made in Germany, so you have to be pretty
careful about what you buy, or buy from someone you KNOW you can trust.

-
Jim Adney
jadney@vwtype3.org
Madison, WI 53711-3054
USA

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