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<x-charset iso-8859-1>Well, I agree with Jim that this has limited sucess but if you read the Berg suggestions he reccomends a special break in lube with a 20minute session of CONSTANT 2000-2500 RPM, 3000 is a bit too high... and of course this is AFTER he breaks them in on his jig for 24 hours! Good luck with things Keith ] ----- Original Message ----- From: <veedub@apartment101.com> To: T3 List <type3@vwtype3.org> Sent: Sunday, November 04, 2001 10:11 PM Subject: Re: [T3] engine diagnosis > There's been a lot of discussion against using used cams with new lifters. > Here is how I will be hardening the reground cam with the new German > lifters: > > 1. Finish assembling the engine and adjust the valves. > > 2. (Install oil) and turn engine over for about one or two minutes without > ignition to get oil pressure built up. > > 3. Connect ignition, start the engine and run at 3000 RPMs for 3 - 3.5 > minutes > > 4. Shut the engine off and immediately drain the oil. Let cool overnight. > > 5. Add fresh oil, disconnect ignition, turn engine over another minute to > build up oil pressure, then reconnect ignition. Run again at three minutes > around 3,000 RPMs. > > This will harden the CAM and the LIFTERS together; I learned this from a VW > racing enthusiast - he has used this method since they started leaving Zing > (?) out of the metallurgy, and the cams and lifters harden together just > fine. It works like a charm. > > Jason > 68 Notch > > > > > ----- Original Message ----- > From: "Jim Adney" <jadney@vwtype3.org> > To: "T3 List" <type3@vwtype3.org> > Sent: Friday, November 02, 2001 10:14 PM > Subject: Re: [T3] engine diagnosis > > > > On 2 Nov 2001, at 19:36, Keith Park wrote: > > > > > OK... I hadnt been able to picture this in my head... it makes sense > > > now! so long as the adjusters can take out the distance without > > > changing the valve geometry. > > > > Right > > > > > Berg explains that we actually create a hardness layer during > > > breakin and is why breakin is so critical... I think there is > > > surface hardness when the came is manf though. > > > > I think there are various ways to create the right surface. Work > > hardening upon first use seems to me to be a terribly > > undependable way to do this, but I think that is what is done with > > some cams. I'd rather see them induction hardened like crank > > journals and gear teeth, but whatever works reliably is fine with me. > > > > - > > ******************************* > > Jim Adney, jadney@vwtype3.org > > Madison, Wisconsin, USA > > ******************************* > > > > ------------------------------------------------------------------- > > Search old messages on the Web! Visit http://www.vwtype3.org/list/ > > > > > > </x-charset>