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Re: AT mysteries revealed (was Re: [T3] AT deathmatch)


On 26 Jul 2001, at 22:20, Greg Merritt wrote:

> I was moving it back and forth, watching it work, when...
> yikes! The internal and external levers can move independently!  Not
> Good.

Agreed!

>  They can pivot independently maybe 15 or 20 degrees or so.  I could
> see that if it was shifted into park, the little hook on the park
> mechanism might hold the internal lever; when you tried to shift it
> out of park, the exterior lever would likely move with the cable for
> that 15 degrees, while the internal lever did not move.

Makes me wonder if mine has a similar, although not so extreme, 
problem.

>  O.k., so I've looked in Bentley (Automatic Transmission, page 28,
> figure 10-25).  It looks like the lever shaft that passes from the
> exterior to the interior of the tranny has flats where the interior
> lever mounts onto it.  I'll remove the levers next, and see if there
> is wear on the flats of the interior lever or the shaft, or if it
> seems to be designed with a bit of play; maybe it just needs to have
> the interior lever installation nut tightened down a bit more.

I don't remember how this attaches, but I'll bet Russ does. I think 
it's likely that there is some kind of pinch clamp arrangement which 
has worked loose on yours and then wore itself some extra 
clearance. You might need to get someone to build up some 
material with weld and then file it to fit again. Let us know what you 
find.

I'm pretty sure the bolt you need is just a standard M8 x 1.25. The 
thing to watch is that the pan is not distorted where the bolts go 
thru. I usually work out something to push the pan back where 
previous mechanics have overtightened the pan bolts and bent the 
pan. A pan that has been deformed at the bolt holes will be very 
hard to seal.

BTW, the same thing applies to the engine sump plate.

-
Jim Adney
jadney@vwtype3.org
Madison, WI 53711-3054
USA

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