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Maybe the barrel nut that attaches to teh rod the pulls the flap open has come loose. SO no matter how much your thermostat opens it has nothing to act upon? To bad you have to take the tin off to check though! Eric 1968 VW Blue Fastback http://www.edinboro.edu/~e153916n/darkside_resto.htm ------------------------------------------------------------------- List info at http://www.vwtype3.org/list or mailto:help@vwtype3.org