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Re: [T3] Floor pan replacement


On 15 Apr 2001, at 21:21, David Yaghoubian wrote:

> I'll have another look in this spot. Thanks for the tip! I'm curious though 
> - in the leak spot you're describing what is the problem usually? Meaning, 
> it that a common spot of corrosion where water gets through a rusted out 
> hole, or is it an improperly placed fender seal (?). Accordingly, what is 
> usually the solution to this problem? Thanks again!!

Rust thru seldom happens right straight thru panel. It ALWAYS 
happens at a seam where water can seep in by capillary action 
and get trapped between 2 or more layer of metal. At the front and 
top of the rear fender well you will find a number of places where 
multiple sheets meet and join. These joints are usually sealed with 
undercoating or tar. This stuff hardens in time and pulls away from 
the underlying metal, leaving another place where capillary action 
can cause water to accumulate. Go under there and pull off all the 
loose stuff you can find. You will discover places where the 
underlying metal is gone.

My "cure" has always been roofing tar. Alone for small spots, with 
fiberglass cloth for medium areas, or aluminum sheet for larger 
areas. Soak the metal in LPS-3 (NOT LPS-1!) before you start, and 
work the tar into the rusty metal/LPS next. Then add your overlay, 
whatever it is.

Don't wear your sunday clothes!  ;-)

-
Jim Adney
jadney@vwtype3.org
Madison, WI 53711-3054
USA

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