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On 3 Nov 99, at 13:32, Craig and/or Denise Woolston wrote: > The other problem... > > The short explanation is the throttle does not return to the same position > each time on my '70 stock FI Sqback. Therefore setting the idle is next to > impossible. I believe that the shaft is worn, or the hole that shaft > rotates in is worn. I tried putting an extra return spring on it and that > only slightly helps the consistency. I can manually return it to the closed > position but with a audible click. When I jiggle the throttle arm it will > move up and down and side to side, not good. > > So what I was wondering, has anyone ever taken this a part? Or do those > that might have the time to look at the micro fiche, is this assembly a > pressed in job or is it rebuild able? There is a nut that I believe holds > the throttle arm to the shaft but it doesn't look like the shaft is removal > able. I know the shaft goes all the way over to the opposite side of the > intake to rotate the throttle sensor. And when I remove that it doesn't > look worn and I don't see anyway to remove the shaft from that side either. This part is hard to disassemble. You have to remove the 2 screws that hold the butterfly valve to the shaft (they are peened over) and then pull the shaft out the left side. I think dual return springs are not the solution; you probably have wear in the throat that the butterfly catches on. The late replacement throttle valve switches have a stop built into them so the switch might just be adjusted wrong. It might help to make sure the problem persists even with the switch removed. Jim - Jim Adney jadney@vwtype3.org Madison WI USA ------------------------------------------------------------------- Unsubscribe? mailto:type3-request@vwtype3.org, Subject: unsubscribe