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Re: [T3] Overhaul update


On 27 Oct 99, at 21:09, Herman Haustein wrote:

> From: Jim Adney <jadney@vwtype3.org>

> Do you get 1603 with one of the factory oversize piston sizes?
> Which one? I don't remember what you said about the octane
> available there, but I think it was higher than ours, so a 7.8:1 CR is
> probably fine for you. For the valves, did you mean 0.006"? 0.06"
> would be much too large.

> Yes I have 86mm cylinders - first oversize OE.
>  About the valves I like to hear them so I adjust them to 0.06" ;-)

Extra clearance means that the cam is already well up its ramp so 
when the valve train closes up the shock to it can damage things. I 
hope you were just pulling my leg! The people who design cams 
work pretty hard to design a smooth ramp to minimize valve train 
shock. There are good reasons for this and it would be foolish to 
ignore it. Besides, excess valve clearance is valve lift thrown away, 
and that causes a loss of power.

> About the clutch I had both flywheel and pressure-plate resurfaced but how
> much does it effect ?

If the clutch geometry is wrong then the pressure plate operating 
levers may bottom out before the clutch releases once the driven 
disk is worn just a bit. You can force this to work, but it requires 
large forces on the cable, pedal assembly, operating arm and 
throwout bearing, and this is hard on all of them. It is possible that 
your machine shop corrected for the flywheel resurfacing and that 
resurfacing the PP is responsible for the change.

Jim 
-
Jim Adney     jadney@vwtype3.org
    Madison WI USA

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