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Revitalizing the cargo area


Hey Volks,
Well, since the drivetrain is out of my baby I decided to do some work
on the
rear cargo area.  Ground away all the rust and coated the entire floor
with
Corroless, a rust conversion paint that is nothing short of killer.

Put my tach and oil wires thru the rear seat firewall using the stock
spine
(main wiring harness :) -- boy, easy!  Just push a tight hooked
coathanger thru,
put the electrical wire in the loop and pull back thru (pulling from
cabin to
engine compartment).  Now I have a little less wiring snaking thru the
cargo
area.

Ripped out the stock rubber mat.  Well, specifically, I broke out the
rigid and
decaying half piece that used to be back there :)  I laid down some
aluminum
skinned insulation in the back to pad the cargo area as well as contact
cementing a piece to the engine cover.  Looks *damn* good, maybe I
should've
been an interior decorator!  Now it'll be a little less noisy in the
cabin and
less heat will be radiated inside as well.  I also removed the rotting
and oil
soaked sound deadening pressboard on the back tin (the sheet metal below
the
engine cover, where the fuel line, throttle cable and spine poke thru
for carbed
engines) and tacked in a one piece replacement using the same insulation
from
the interior.  The insulation came from JC Whitney (it's pretty good
stuff, Mr.
Parks, since it's not VW specific ;p""" ).

I already had a black, outside carpeting cover for the cargo area so
everything
looks a little more pleasing for upcoming car shows.  I really hated
having to
show my engine since the cargo area looked so bad -- now it won't bother
me!

I also threw away the rotting, oil soaked and decaying rubber engine
cover seal
(what the engine cover seals against).  Believe me Volks, I have learned
not to
throw anything VW away unless I KNOW it's a goner!  I found that common,
generic
automotive weather striping works rather well as a replacement.  I used
7/16" x
1/2" (thick x wide) Permatite (brand name) and it came in a 10' roll.
Don't
worry about the name, just the dimensions.  Clean the groove *really*
well, lay
in the seal (start and end in the front, where the hinge slots are),
then
carefully remove the tape from under the seal and press the seal down as
you
remove the tape (the weather strip should come with an adhesive side so
it
sticks to where it's placed).

I took pictures and, along with the other two rolls I've yet to develop,
I'll
try to get the results (before and afters) to a web page.  I'll let
y'all know.

My next project will be to replace the heat barrier under the engine
cover, but
that's not very pressing at this time (i.e. it can wait :)  Now, what am
I gonna
do about that rusting battery niche under the seat..?
   Toby Erkson
   air_cooled_nut@pobox.com  <-- Please use this address for email
   '72 VW Squareback 1.6L bored and stroked to 2.0L
   '75 Porsche 914 1.8L, ORPCA member
   Portland, Oregon, http://www.geocities.com/MotorCity/8501/


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