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Lessons to be learnt (long)


Hi folks

Just a short note to tell you about my VW weekend.

Saturday morning saw me following up a lead on a 196? model 
Squareback that a friend spotted in a junkyard. This required me to 
make a 70 mile round trip to a little town called Malmesbury on our 
west coast. The trip there passed uneventful with my Variant purring 
contentedly. When I turned off the motorway I noticed that she was 
idling a bit rough. "No problem there" I said to myself as it had 
happened before from time to time. It always sorts itself out within 
a few miles or so. 

Anyway, got to the yard, found the Square - victim of a severe 
frontal impact, chassis buckled and all that, looks like the 
passenger or someting went through the windshield etc. I managed to 
salvage a few electrical bits off it, the rest being stripped 
already. Paid for it and set off for home.

About 30 miles from Cape Town I catch up with a clapped out and 
smoking '57 (I think) type 2 panel van doing a little over 35 mph. I 
have to sit behind it for a while as there are double white lines and 
a truck approaching. Got to a stretch where a passing lane has 
been made for slower vehicles - bus doesn't move over. I flash 
my headlamps at it and get a rude sign waved at me, etc I got 
pissed off and overtook the bus at the next oppertunity, waving some 
other signs at the driver. Just as there was about a mile or so 
between us I was going over a rise and my car suddenly lost power, 
ran on three cylinders for a bit, coughed out some smoke and gave up 
completely.

Beautifull!!!!!!!

So I pulled off the roadway, switched the hazards on and went to have 
a look at the engine. No obvious damage, no oil dripping out from 
below, fuel squirting down the carbs as I open the throttle. Must be 
ignition then... By this time the old bus comes rumbling by - the 
driver having this smug grin on his face - and hoots as he passes. 
"F#ck you too mate! " I'm saying.

Anyway, took the distributer cap off, Ignitor looks and smells fine, 
rotor arm looks OK, all the electrical connections are there, the 
coil gets power..... what the hell is wrong here? So I turn the 
engine over by hand a few times. Turns fine, nothing that indicates 
serious trouble so I turn on to TDC." Hang on here, why can't I find 
TDC? Why is this rotor pointing the wrong way?"

Not only was it pointing the wrong way, but it could turn all the 
way around the shaft. Hmmmmm. Pulled the rotor off. Bingo! The tab 
that holds it to the distributer shaft had broken off. 

And you guessed it - I didn't have a spare rotor on me!!!!!   

"What are you going to do now genius?" I'm wondering.

"Loctite - the stuff one uses to prevent nuts and bolts from working 
themselves loose. That should work - I hope!!!!"

After a generous application of Loctite to the inside of the rotor I 
managed to get it to fit almost right on to the shaft. Gave it a few 
minutes to dry and tried starting the engine. Fired right up!! I set 
the timing by ear (Not recomended unless you are realy desperate!!!) 
packed up my tools and set off for home again.

Managed to limp back to Cape Town at about 50mph. She just wouldn't 
do any more. Didn't catch the old bus again either.

So there are lessons to be learned from all of this:

1.)	Never laugh at someone else's clapped out VW. There might be a 
time when his is running and yours not.

2.)	Always carry a spare rotor arm.You'll probably never need it but 
you never know.

I have heard of points collapsing, distributer caps breaking but a 
rotor - wouldn't have believed it if I hadn't seen it!!!!!



Regards

Adriaan Loedolff
adriaan@norton.ctech.ac.za
'69 Variant Automatic (200 000 miles + and still cruisin' after all of these years!)


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