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The Notch goes togeather... Pointers


As I am assembleing my Notch I'll pass along the pitfalls and solutions
so I can save people some time and expense when doing theirs!

1) Short beak installation, if you have no seal mount it on grommets,
it works very well and looks professional.

2)wipers can be converted to 12V using a 69 wiper motor with the original
65 shaft mounted on it and using a 69 Switch. You can mount the ivory knobs
by cutting the pushbutton shaft to correct length and using a spacer for the
outer knob.

3)WCM Repro door seals had to be cut!!!!!  At $100 a pop I shouldn't have
to cut to fit!!! but the rear door length was too long. in general their shape was very good but the fit was loose and I didn't have the balls to make more than 1 cut in them.

4) trunk and rear deck seals.  The extruded ones from WCM suck! OK theyre 
better than tattered and the price is right but they look crappy around the
bends and the one on my Square has never sealed properly because the top
seal lip wont stand up tall enough.  The way they tie them up for shipping
leaves what may be permanent wrinkles in them!  when you get yours cut the
ties right away, dont store them that way.

5)Body side mmoulding set... a sore point...  The look and fit of the side 
moulding was Excllent!  the rocker peices, for whatever reason, were not
anodized or polished and looked like crap!  not to mention they were
aluminum and not the orig Stainless.  my sore point?  when I ordered they told
me that only the kit without the side markers was avail. So I ordered it and
moved the lights above the belt line as on the early (pre 64) cars, not the
look I wanted but it solved the problem. WELL.. last night I was putting it on
and WALLA The front peices were too short, they were for the markers!  AAARRRGGG
HHH...  Well Im calling WCM for exchange and I'll let you know how it goes.
Also the outer hole seals require different plugs than the interior ones do.

6)When assembling your car, note all the provisions VW used to keep our cars
quiet.  Foam seal under the fuel tank, Rubber gasket around the spare wheel
well, rubber sleve on the insert for the interior pedal covers.  Lots of 
little things that make it worth while carefully inspecting an unrestored
well-preserved original car at a show.

OOOH .... finger cramp  More as I proceed.

keith


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