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Fuel Problem


>From: wagen@pangea.ca

>	My Type 3 Fastback isn't healthy. Before I brought it into my barn to 
>be fixed up it had been left in a field for about 16 years. Most of my 
>problems with it so far have been rubber related. I've replaced all of the 
>easily accessable fuel lines and I got a used fuel pump to replace the one 
>that didn't work. Eventually I got the engine to go, but it died on me and it 
>won't start up anymore. It seems like it's not getting any fuel. Now when the 
>starter cranks the engine I see gas dripping down the oil pan on the driver's 
>side; from the trunk's view I can't see where the leak is coming from.

This should be clear if you look while someone else is cranking the starter. 
 A better way to do this is to short across the two exposed terminals on the 
fuel pump relay with a small clip lead so the pump will run while you look.  
DO THIS QUICKLY or you will spill a lot of gas and probably burn down the 
barn and the car!

Once you find the leak, which will be obvious, you need to replace that 
part, probably a hose or injector.  You will want to replace ALL the fuel 
lines that are at pressure (28-30 psi,) not just the easy to reach ones.  
GOOD quality 5/16" hose works fine here.

>	1- I think the leak is from one of the injectors but I'm not sure. Any 
>	   suggestions?

If it is coming from the injector hose, you can carefully cut the hose off 
the injector and replace it.  If it is coming out elsewhere they must be 
replaced.

>	2-Is there any way I can check to see if the fuel lines are all clear 
>(including 	  at the injectors)?

Probably not a problem.  You should worry more about the injector valves 
themselves being rusted shut.

>	3-I'm not so confident that my fuel pump is working sufficiently, is 
>there a way 	  I can find out if it's pumping enough fuel to the engine?

You're getting ahead of yourself.  First you need to get it to idle, then to 
run at speed, then to have the right amount of power.  One thing at a time.

>	4-Does anyone know how the fuel return valve works? (on my pump you 
>can't blow           air through it, is it supposed to be this way?)

If you mean the fuel pressure regulator, then it is a spring loaded valve 
that only lets fuel through when the pressure has reached 28-30 psi.  I 
don't know anyone who can blow that hard ;-)  In the reverse direction it 
takes MUCH more.

Jim
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       Melissa Kepner                                    Jim Adney
       jadney@vwtype3.org              jadney@vwtype3.org
                             Laura Kepner-Adney
                             Madison, Wisconsin
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