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Yes, I've known about the open window trick for years. It also keeps the windows from getting really fogged up. My heating system is in top shape, in fact, the hoses that deliver the air from the fan housing to the heat exchangers are custom designed by myself and they can be considered bulletproof (they won't need to be replaced for the life of the engine)! I forgot about the thermostats -- I removed mine. I read that they control the temperature of the air entering the cabin so it stays around 70 degrees F (those clever Germans!). I'm not a heavy person and I need all the heat I can get soooo...I removed the thermostat bellows and epoxied the flaps (steel impregnated epoxy) over the opening so NO outside air could enter into the system, thus I get maximum heat into the cabin. After two years of use I have experience no problems. As for those engine cooling flaps, keep 'em on your engine unless you do full on racing. For the life of my 1641cc I never had them and those cold morning warm ups would take several minutes. My new 2.0L has the flaps on it and she warms up much more quickly. Also, these flaps are needed due to the different expansion rates of the metals in the engine. These flaps are more important than most realize and shouldn't be removed or tampered with, just maintained. Don't let ANY mechanic try to tell you otherwise!! I have a sneaking suspicion that the absence of my engine cooling flaps were a contributing factor to the death of my last engine. Toby Erkson air_cooled_nut@pobox.com modified '72 VW Squareback 2.0L stock '75 Porsche 914 1.8L ____________________________ Reply Separator_______________________________ Subject: We don need no stinkin heater... Author: type-3-errors@umich.edu at SMTPGATE Date: 10/19/96 5:49 PM Those narrow pipes are controlled by thermostats... they let cool air in if the heater gets too hot. I've removed the two small thermostats up near the body, along with the small cooling tubes. Need all the heat I can get! (Note, I'm not talking about the useful thermostat that controls the engine cooling flaps; the DPO removed those...:( ) -Greg '71 squareback '63 Beetle ------------------------------------------------ HEATER? Heater! We don need no stinkin heater... Just kiddin' guys. Have you tried to open a window as your driving? It sounds crazy, but VW says (said) to slightly open a window (rear pop-out if you got 'em) to allow the cool air to escape and be replaced with the system's warm air. I've tried it and it works. Otherwise, check your hoses (you know the ones from the fan housing to the heaterboxes) for holes or other air leaks. Then time to get a little dirty, check the hoses from the heaterboxes to the cab. Close up all the holes you find. THEN, (we ain't done yet!) check the hoses under the back seat, AND how's your rocker panels under the doors? You know the "heater channels"? Now check that your levers (or knobs, depending on how old), do the cables move? Are they connected to the heaterboxes? Do the heaterbox levers move? Are the flaps INSIDE the heaterboxes moving? (It HAS happened!) NOW try it. Just MY 2 cents worth. :) Big Al awpresley@earthlink.net