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Re: [T3] DBB alternator


On 22 Mar 2005 at 2:26, David V.N. wrote:

>     Well,it's in.I finally installed a 70 amp alternator kit from
> the DBB.Fast,easy and,as an added bonus,it works!

It's not that I enjoying raining on other people's parades, but I it's only 
fair to point out a few things about the whole concept of an alternator 
conversion.

The main thing to understand is that while alternators ARE really cool and 
interesting things, there is absolutely no advantage to them for the vast 
majority of owners. The generator system works well and provides more than 
enough charging for most people. It's also fairly bulletproof and simple. With 
reasonable care the generator will outlast the car, although you may have to 
replace the voltage regulator and brushes every 7-12 years.

Let me address the reasons that people give for doing the conversions, and 
answer them:

1) I compete in rolling boom box competitions and my battery goes dead in the 
middle. My generator can't keep up when my car is just idling. 

While such events are certainly not my idea of a good time, they would be just 
about the only reason that an alternator would have an advantage over a 
generator. This is simply due to the fact that, at idle, an alternator will 
generate some current (certainly not its full rating) while a generator will 
put out little or nothing.

2) My battery wouldn't stay charged because the generator charging system 
wasn't working right, so I just replaced it with something brand new.

The only problem with this approach is that the alternator is a more 
complicated (and expensive) system than the generator. When you have trouble 
with IT, you'll have even less chance of figuring it out yourself. I guess that 
would be a good time to replace everything again, perhaps with the old 
generator, which we hoped you saved.  ;-)

3) I like the idea of a system that puts out 70 Amps. It just makes me feel 
more secure knowing that I have all that power flowing out of my new charging 
system.

A 70 Amp alternator puts out 70 Amps ONLY when that much is needed. Most of the 
time a perfectly functioning alternator conversion will be putting out only 
about 10 Amps; the same as a generator would have. What happened to the rest? 
Well, it will come when the demand is there, which is almost never, but when 
the car only needs 10 Amps, that's all the charging system, any charging 
system, will deliver.

Now I'm sure there are several of you out there who are just sure that your 
excess electrical loads need extra power, but I wonder if any of you have 
actually measured your charging system output under a variety of circumstances. 
If you did, I think you'd be surprised at how low it was. Short spikes of 
current draw have to be time averaged when you consider this; that's one of the 
reasons we have a battery.

Keith Park probably had more electrical gagetry on his squareback than most of 
us can imagine, and he uses them constantly. He just has the stock generator 
system and drives cross country with no problems. My generators are all the 
originals. I don't think I've ever had one go bad on me, although I do replace 
brushes and VRs every decade of daily driving, or so....

4) I like to play the radio really, really loud. 

Go ahead. Be assured that most of the rest of us aren't overly impressed by 
this, so you might as well do it with the windows rolled up. A few years of 20 
Watts in an enclosed space will assure you of hearing aids by age 40. OTOH, 
that amount of power is something that the stock battery can put out for more 
than 20 hours without draining it, so the generator/alternator argument doesn't 
really come into play.

5) I like the cool factor of being able to say that I've got this really modern 
upgrade.

Well, I guess that's a matter of taste, but if you really want to spend money 
on bragging rights, why not get something that brings an actual advantage with 
it. For the same money you could get a counterweighted crank, or a full flow 
oil filter system AND case savers, or a good 4 angle valve job. Each of these 
comes with proven benefits.

OTOH, if all you're into is appearances, I've got rub-on decals of my 
signature. One of these on your dash will instantly signal to the Type 3 "In 
Crowd" that your car is one of the elite. These are extremely limited 
production items, but I'll sell them for the same price as the alternator kits, 
and throw in a Salad Shooter, and a Popeil Pocket Fisherman, for free! 

Signatures come in your choice of black, yellow, or red.*


(*This offer subject to revision at any time.)

 ;-)

-- 
*******************************
Jim Adney, jadney@vwtype3.org
Madison, Wisconsin, USA
*******************************

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