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Re: [T3] How can it BE?!


On 7 Oct 2003 at 12:14, Mike Wodkowski wrote:

It sounds like you have already checked all the simple possibilities, except 
for an internal shorted wire.

> One question: difference between your test and the Bentley fig 6-4 test is
> that Bentley says to disconnect BOTH DF and D+.
> 
> So I got different results from the bentley test than from yours.
> When I shored DF to ground using the Bentley test, I got a big fluctuation,
> up to 25 V, which Bentley says should have been more like 12v with the
> engine at idle. 
> 
> When I did your test and shorted the DF to ground, I got zilch.
> 
> Why the different readings?

Perhaps this is the key. I suggest that you repeat the test to make sure that 
this is really what you get. The only difference between the 2 should be that 
there is absolutely no load on the generator with the Bentley test. In my test, 
the VR and battery are still connected, which will tend to "moderate" things a 
bit.

I this is really what you see, then there must be something that is shorting 
the D+ wire to ground. This could either be in the middle of the wire 
somewhere, or at the VR. Make sure that nothing has rolled under the VR and 
shorted it under the back seat.

You could do this as a test: Remove the wire from the D+ terminal of the 
generator. If there are 2 wires, remove them both. With the engine off. Measure 
the resistance to ground of each wire. The big D+ wire should measure about 35 
Ohms to ground and any other wire connected there should measure infinity.

If one of these measures close to zero, track down where it is shorted to 
ground. If it is the big D+ wire, disconnect it at the VR end and measure it 
again. If it is still shorted, there is a short somewhere in the middle of the 
wire; if the shoft went away measure the resistance to ground of the D+ 
terminal on the VR. It SHOULD measure about 35 Ohms.

It really sounds like you have a short to ground somewhere that is keeping the 
generator from getting started; normally it has to "bootstrap" itself up in 
voltage until it can put out enough to keep itself going. If its output is 
shorted to ground it can never get that far.

BTW, alternator folks should note that this won't hurt the generator, but it 
will destroy an alternator.

If the short to ground is in one of the OTHER wires connected to that terminal, 
just leave that wire off.

Let us know what you find.

-- 
*******************************
Jim Adney, jadney@vwtype3.org
Madison, Wisconsin, USA
*******************************

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