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Re: [T3] Rear hatch won't close


On 29 Jan 2003 at 3:04, Darvin Gomez wrote:

> My rear hatch door on my 69 Squareback was opening and closing just fine 
> until yesterday.  It seems like the driver side hinge gets locked into place 
> when I open the hatch.  In order to close it I have to get a screwdriver and 
> help the hinge-arm unlock.  But what I have been doing is putting a small 
> piece of wood in there so the door does not extend all the way up and that 
> way I prevent it from locking in place.

Remove the plastic hinge covers carefully, because they are very brittle by 
now. Look inside each one for signs of metal shavings that have fallen out of 
the hinge.

One of them will show a bunch of recent shavings which are probably from one of 
the pivot points which has worn out.

YOU MUST BE CAREFUL HERE. If you are careless you can lose a finger if 
something slips unexpectedly. Keep your hands clear of the works.

Some of the pivots in there are removable pins which you might just be able to 
replace. Others are rivets which can sometimes be drilled out and replaced by 
the other kind of pin. You MAY have to replace the hinge on that side. I have 
good used hinges, springs, and pins.

If you have to unbolt the rear door, then you must remove it completely. If you 
try to let one hinge sopport the whole door you will destroy that hinge.

You may need a second person to support the rear door while you remove it, and 
extra hands and proper tools to install and release the hinges and springs may 
come in handy.

Be very careful.

-- 
Jim Adney
jadney@vwtype3.org
Madison, WI 53711-3054
USA


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