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Re: [T3] Generator Brush wear


On 28 Jan 2003 at 19:57, phil cain wrote:

> All this may be true but in the past few years I
> have not seen a comutator that would take a turn, I
> have seen generators adverstised for around 80.00 but
> they did not say new or rebuilt. 

It's true that BOsch sets a wear limit on the commutators. I really don't know 
how much they allow, but my feeling has always been that a slightly undersized 
one would be better than a marginal one that is out of round. Of course the 
mica may have to be undercut after turning, but the shops will be able to do 
both. Armature lathes are set up to do both operations quickly and easily.

My old Bosch price lists show prices for new generators as well as rebuilts. 
NEW prices were over $200 ten years ago. I doubt if new ones are even in the 
recent catalogs, although a generator rebuilt by Bosch may have a number of new 
parts, including (possibly) a new armature.

Unless you paid over $200 for a generator, you can be assured that it was a 
rebuilt unit. I find that the ones actually rebuilt by Bosch are easy to obtain 
(often requiring a few days wait) and are excellent quality. I've been 
disappointed in the quality of Bosch generators rebuilt by Lucas. Local 
rebuilders can be good or bad....

-- 
Jim Adney
jadney@vwtype3.org
Madison, WI 53711-3054
USA


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