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Re: [T3] electrical issues (was:Speaking of headlights...)


On 12 Nov 2002, at 11:06, Aaron Clow wrote:

> On a number of occasions I've read you talking about
> not putting more load on the ignition switch and to
> instead add a relay...
> 
> Could you explain this a little further for me? 

Any time you add extra accessories to your car, the power for those 
accessories is normally provided thru the ignition switch. While there are a 
few exceptions to this rule, this is usually done so that turning off the key 
automatically turns almost everything off, minimizing the chance that the 
battery will be run down accidentally overnight.

The contacts in the switch are good for a lot of years of stock use, or a bit 
more, but as you add load (current) to the OE current that this switch must 
carry you eventually start to wear the contacts faster than normal. For a 
contemporary car this is not much of a problem because you can just go 
down to NAPA and buy another, but for our cars some years are getting 
quite hard to find, and expensive.

The solution is to mount a relay which would be energized by a very small 
current thru the ignition switch, but which would switch a lot of the current 
that would have otherwise gone thru the ignition switch. A relay is just an 
electrically activated switch, where the control current is small, but the 
carrying capacity is large. It is activated by using the control current to 
operate an electromagnet, which pulls the "switch" contacts closed; when 
the electromagnet is turned off, there is a spring which pulls the "switch" 
contacts open again.

The end result of this would be to prolong the life of the ignition switch.

-
Jim Adney
jadney@vwtype3.org
Madison, WI 53711-3054
USA

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