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Re: [T3] fuel pump woes


On 3 May 2002, at 18:59, orntar@att.net wrote:

> as everyone is quick to point out that "my" mechanic is 
> wrong, no one tells me why. what other problem could 
> cause my starting getting harder and harder each time i 
> try to start it. 

Cracked overflow hose, clogged fuel strainer, water in the filter (when the 
paper filter element gets wet with water gas can't get thru it) or the filter can 
just be clogged with dirt.

If you pull the input line off the pump, the gas should stream out of it in a full, 
healthy, pencil-sized stream. If it does not, work your way back up that line 
one link at a time until you find the bottleneck.

Or,

bad pump relay: these can go bad leading to excessive voltage drop across 
the relay which leaves less for the pump, this will cause reduced pump 
output. This is also fairly common. You can check for this by watching the 
voltage on the relay output. It should stay up close to the system voltage at 
all times. Alternatively measure the voltage drop across the relay; it should 
never be more than 1/4 V as long as the relay is energized.

If you have the healthy stream and a good relay, yet the pressure drops 
anyway, clamp off the line feeding to the fuel pressure regulator. If the 
pressure jumps up as you clamp the line then the pressure regulator is 
leaking. This is rare, but it happens.

All of these things are more likely and less expensive than a new pump.
 
-
*******************************
Jim Adney, jadney@vwtype3.org
Madison, Wisconsin, USA
*******************************

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