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Re: [T3] Stock Oil Cooler VS. Remote


<x-charset iso-8859-1>I have some input on this.....

I think the remote one I made is better but some may argue this
due to experiences of really flakey setups that are problematic.

Some people would argue against this, others would just full flow 
the remote cooler to a special pump cover and have the stock cooler
in addition. The stock cooler is already in the full flow position and
controls 
the volume of oil depending on temperature and viscosity. If you place 
one of those strong spring kits in the oil cooler's releif valve at the
bottom
of the engine, you can get oil flowing to the cooler almost all of the time
, 
even if you have 50 weight oil when the outside living temps are 120
degrees. 

Having said all of this , there is one drawback to this company
manufactured designed system , engineers were mixing efficiency with 
cost, cost is controlled by industrial engineers that like to comprimise
in order to save the company money (I have dealt with them for years);
well I think the  oil cooler design has the following flaws:

- Dog housing the oil cooler is a good Idea but  needed air 
  for the # 3 cylinder is blasting out through the cooler and the tin.
  This can cause crack head  on # 3 cyl.

- oil cooler is mounted to hot engine, keeping some oil hot

- oil cooler seals are heated to case and usually harden and crack
  causing leaks and mysterious oil to accumulate on top of engine.

- The type 3 engine runs hotter than T-1 and loss of cool air through the 
  oil air duct further aggravates the problem.

- The air flow to the left bank of cylinders is not efficient since the air 
  is blasted upward then the ducting wants to give it a 90 degree turn 
  forward then it has to flow downward to cylinders 3 and 4 .  
  The air for cylinders 1 and 2 flow sideways into the main duct enterance
  over the pistons then down , no major U turn like cylinders 3 and 4.
  Point: less air goes to cylinders 3 and 4 because it is easier to go to
  the oil cooler. Note : Cyl 1 and 2 is 50 to 100 degrees cooler than 
  3 and 4 even with the oil cooler relocated and the oulets/openings 
  closed. Imagen how hot it gets with the original oil cooler in( have
  head temp meter sensors on both heads)

- These flaws only show up when car is driven hard for a long time 
  and/or is higher mileage.

Having said all that :

Yeah, I have replaced my stock oil cooler but you must be careful when 
doing this because most car problems are self inflicted. 

You must buy the best 
hose if the cooler did not come with it because heat will harden and crack
the 
hoses causing leaks. Best to get cloth coverd hoses, they take more pressure
and protected from heat. Best   to get a mesa cooler with 72 plates or
larger,
do not get the tube type , get the type Kymco sells with the fan , other
vendors 
have similar  ones. You can also get the best coolers in the world from
Earl's
Performance (I do not have their web site on hand) , their cooler design is
similar
to the original VW types but with many different shapes and sizes, these are
the 
improved version of our original trusted types, very expensive though.

You must close the oil cooler air outlet duct  and fabricate a little
aluminum 
cover for the oil adapter that took the place of the oil cooler, you do not
want air leaks
there.

I have intalled two 72 plate Mesa coolers in series, I did not have the "y" 
adapters to install them in the more desireable parallel configuration. 
I bought both from KYMCO. So you can say I have a 144 plate cooler.
The standard fan and coolers are above the transmission (automatic).
The one with the 9 inch fan is on the driver's side, the other one is in
the passinger side . The passinger  side is too tight for the fan since
the stater is in the way but I had to install 9 heavy duty 12v computer 
fans, it may seem lame but they do blow good air if they are of a 
higher current rating.

In series to these, I have installed a remote filter , next to the driver's 
side cooler and wheel well. Oil goes in here first to keep the coolers clean

from clogging and debris, must use quality filters because I have heard
that cheap ones blow apart under higher pressure on cold days, this has not
happened to me though, better be safe.

I used the best hoses from Gates (the outlet store is 4 blocks from my house
in Mexico), these are internal braided and external braided with burst
pressures
of 800 lbs, these can take alot of heat and scuffing. One oil cooler
(driver's side)
large in/out brass nipples are pointed to the driver's side tires and the
one 
on the passenger side is pointed toward the rear with hoses bent to 
to the side, it would be best to find and install a soft elbow to save the
hoses
from bending too much. 

The oil filter adaper fittings are pointed foreward toward the filter and
the 
driver's side cooler, one hose goes to that cooler the other goes to the 
oil cooler adapter outlet. The oil cooler adaper has both fittings pointed
forward.

One more thing, Increase your oil pressure by installing one of those oil
pressure 
increase kits into the releif valves. I also installed a much bigger pump
(31 mm)
this fits well with the motor mount bracket since I had the dished cam;
 With the late dished cam , you can put a bigger pump in while keeping it
under
the motor mount bar and fan shroud. 

That is how I did it , added a 2 quart sump too for overkill , I just did
not like to 
see smoke comming out of the oil filler tube and hearing oil boiling.

Yeah I think it is better if you use the car alot especially rough .

Never seen that oil light blink since Dec, not even in hot weather.

Hope this helps someone.......

LEON MARTINEZ
SAN DIEGO AND TIJAUNA








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