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Re: [T3] Flywheel pulled.... here's what I found.


On 4 Feb 99, at 15:18, Robert Braun wrote:

> OK....  so I took the engine in to a shop to have them pull the
> flywheel.... well.... you know that the flywheel has five holes in
> it... one big one for the "nut" and four smaller ones for dowels that
> come from four alike holes at the end of the crankshaft.... well...
> apparentely the flywheel wasn't torqued down enough cause it "flopped"
> around quit a bit making that racket that I heard and in the meanwhile
> oblonging all holes.... which are now practically oval....
> no more crank.... no more engine.... lots of money...

Yes, very bad news.

> ... so it was a long drive home.... untill the guy that was helping me
> had an idea... and called a shop to confirm who upon telling the story
> suggested the same thing.... drill new holes "off center" ( I know I'm
> saying this wrong.. but you get the idea right?)
> in the crank.... get a new flywheel... new dowels.. new "nut". and off

This is a possibility, but they need to get the end of the crank flat 
again.  It is also possible to drill out the old holes for 11/32" 
dowels, or to do both.  In either case, this‡’o be done 
carefully, and I would not want to do it without a complete engine 
teardown.  

This is NOT a job for a hand drill.  It must be done carefully. The 
holes MUST be drilled undersized first and then reamed very slightly 
undersize to be a snug fit on the new dowels. The Bill Fisher book 
has details on this.

> ta daa!!!... the guy said he has a special tool to do this with....
> hel'll charge me a hundred bucks to do this.....
> whattya think?.....

Yes, there is a special pilot for this. $100 seems like a lot if all 
he is doing is making 4 careful holes and providing 4 dowels. It 
seems like too little if that includes the price of the dis-assembly 
of the engine.

Jim
-
*******************************
Jim Adney, jadney@vwtype3.org
Madison, Wisconsin, USA
*******************************

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