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>Phil, you know how to jump in the deep end, don't you? > >First, let me say that decide if you want a long term project or not. If >you are married, make sure your wife understands that this will be a >project for a matter of YEARS, not weekends or even months. I have seen >many projects go to the crusher because the significant other got fed up >with the pile-o-%^&@$ in the garage. I have personally witnessed 3 T-34's >go bye-bye and become paperclips and there wasn't a thing I could do. My >limit of 2 other orphans maxed me out. > >Anyway I digress (or is that digest...), make sure BOTH of you are OK with >a possible multi year project. (This only applies to those of us who do >not have disposable income to have it restored professionally within the >month!) > >So, here goes my answers to your questions: > >>1) Both cars that I'm looking at have substantial rust on the rockers and >>wheel wells. Would it be worthwhile trying to have a body shop fix it (I >>don't have a clue about welding, although I suppose I could learn), or >>should I just keep looking for a car without the rust? Does anyone know if >>replacement sheet metal is available? > >Not that much, some is available as reproduction, some you can even find >NOS, but don't expect to find it at your local auto parts store. You will >have to serach. > >> >>2) I gather that the Type 34 uses a standard Type III engine, but what >>other parts (body, mechanical, interior) does it share with other Type IIIs >>(or any other VW)? (I'm assuming not very much.) > >Rule of thumb for T-34: Mechanical = T-3, Body = T-34 only. >Now, before the flames come in, let me explain the rule. There are some >parts on the body that are interchangeable with other T-3's and T-1 Bugs >and Ghias, as well as mechanical parts that are T-34 only, but not many. >Engine= entirely T-3, transaxles= T-3, front end= T-3 except one of the >tie rod ends (but a T-3 end will work), brakes= T-3, pan=T-3 except the >seat rails. Body=T-34, sheetmetal= T-34, interior=T-34, guages= T-34, >Electrical= T-34 but T-3 in the rear will work or same year, Glass= >T-34,... you get the idea. > > >> >>3) Is there a workshop manual for the Type 34? > >Yes, check the big VW Show swapmeets. > >> >>4) Anyone have any experience taking the body off a Type 34? I've never >>done anything like a body-off resto before, so any pointers would be >>appreciated. > >Disconnect engine electrical connections, gas hose, throttle cable, heater >cables (depending on year) and heater hoses to the body. (label the >connections so you know where they return to...) >For IRS years, pull the motor completely. >For swing years, disconnect the rear engine stabilizer (motor can stay in >car!). >Disconnect (if you are lucky enough to have it) A/C hoses from compressor >or just pull the compressor if you want to save the charge. > >Drain and pull gas tank. >Disconnect steering column at steering box. (under tank) >Disconnect brake electrical. (under tank) >Unbolt the two bolts that connect the body to the front end beam. > >Disconnect electrical connections under back seat. (most people forget this.) >Disconnect Battery and the regulator, relays and anything else (on left side)! >Unclip wiring from restraining clips under seat. (depending on year) > >Take out the carpeting or at least make sure carpets are not glued across >body gasket. > >Unbolt the bolts under the door sill (on the pan) and all around the outer >lip of the pan. >From inside remove the two bolts in the big oval holes behind the back seat. >DO NOT remove the plate (with 4 little bolts) under the pan in front of >the nosecone of the tranny. > >Order about 4 pizzas and invite at least 4 other friends who can lift, >have the local H.S. football team over.... At least one at each fender >opening, and one to help the gasket release. Don't hold the bumper... >TWEEEAAAK! > >The gasket will not want to let go. Lift each corner at a time while the >5th person stands on the rim of the wheel. after each corner is loose, >lift it. > >This process will work for any aircooled VW except bus and pickup. > > > >The T-34's are worth rebuilding if there is even what you would shy away >from a Beetle restoration. The places you describe are the common areas >and others T-34's you would find will have the same areas of concern. > >I know of one that the entire lower 6 inches of the body was rusted away! >And was returned to stock beauty! I can put you in contact with the owner >of this car if you need advise. > >Big Al