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Re: starter problem




Dan Hirth wrote:


> I'm having an intermittent starter problem (1 in 50):
> 
> The car will not turn over when I turn the key, and the idiot lights 
> dim when the starter would normally engage.  In an emergency, (when 
> I'm stranded) I've found that jumping the starter with a screw driver 
> works quite well.

This brings back many memories... 

> Additional info:
> jumping the starter just enough to turn the starter a little, then 
> allows the key to work.
> 
> also, about 3 months ago, prior to this beginning to happen, I drove 
> through some deep water.

Your problem is caused by a voltage drop at the starter solinoid. As 
the electrical system gets older the resistance in the wires goes up 
and as you have about 10 metres of electrical wire running from the 
battery  to the ignition switch and on to the solinoid, any increase 
in resistance will cause the voltage to go down dramatically. The 
problem usually gets worse when the engine is hot and the solinoid 
needs a bit more juice to get it moving. Mine used to do this after 
just about any longish run and it really pissed me off!

The good news is that the problem can be cured easily and permanently 
as follows:

Get a heavy duty relay and install it between the ignition switch and 
the solinoid. I'm sitting with a 12V Hella relay in front of me so 
the connections will be as follows:

Terminal 30	12V feed from battery, 4mm dia. wire.
Terminal 85	Earth
Terminal 87	From ignition switch
Terminal 88	To solinoid.

Mount the relay under the rear seat close to the battery so that the 
wire between the battery and the solinoid is kept as short as 
possible.

St Muir explains a similar setup somewhere in the scriptures so you 
can refer to that if you run into difficulties, otherwise just shout 
if you need more info.

I have installed such a relay in my '69 Squareback about 4 years ago 
and I've never had a single recurrence of the problem.



Regards

Adriaan Loedolff
adriaan@norton.ctech.ac.za
'69 Variant Automatic (200 000 miles + and still cruisin' after all of these years!)


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