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Re: Project gone sour [long]


At 22:47 8.12.1997, Patty and Bob Couse-Baker wrote:

 * The story of a project gone sour

[...]

Ouch.  This sounds very painful.  I did like the part about lighting it on
fire and rolling it off a cliff.  That would probably give you some
momentary satisfaction ... but don't do it.

I/we can probably all feel for you.  Many times, things seem to really work
against you and your wallet.  Hang tough though.

Just to cheer you up - and myself after reading this - I will share a short
(humorous) story with you which ocurred yesterday to a fellow listee that
we call, "Mike", from Turku, Finland (he will kill me for this, but oh well
- he needs me for rides all over town).  Mike is the proud owner of a very
original 1971 1600 TL (the "A" version, you know, no side chrome, no
passenger side mirror, no clock, no reverse lights, reduced quality
interior etc ...) named Lothar.  I found this gem for him in September and
he has been happily driving around with it since.  At least until yesterday
that is.

The Fastback failed its annual vehicle inspection in October due to
excessive upper ball joint wear on the driver's side.  Through our parts
department (VWauhtipiste), I ordered new ball joints and some other parts
from T3D in the UK.  With only a few weeks left to get the front suspension
and a few other small problem areas fixed for the inspection police, Monday
was the day and Mike brought the car in.

I took the owner to his place of work and then came back to the garage to
do some paperwork.

After an hour, problems surfaced.  The inspectors were wrong about the
location of the wear.  It was both lower ball joints.  Further inspection
revealed that both upper torsion arms were history, and both SKF needle
roller bearings as well.  The OE steering dampner would also have to be
replaced.  A check through the parts inventory showed that we had one upper
torsion arm and the dampner.  Naturally, we did what anyone would in this
situation: we went to lunch.

With our stomachs full, it was back to the task at hand.  I ordered the
required parts from T3D and joked around with Paul Medhurst about trading
all of our NOS T3 parts for his latest 1500S Squareback.  No deal, however,
the parts would be on the way and here by Wednesday.

I called the Fastback owner and gave him the less than positive news.
While on the phone with him, our Chief  Mechanic, Esa, yelled from under
the car something about the smell of gasoline.  I asked Mike, "Notice any
gas smell when you drive or after the car has been sitting?"  He said no.
I had a look and could see a small amount of gas dripping.  Using a
compressed air gun, Esa sprayed the bottom of the gas tank to clean off the
junk build-up.  This turned out to be a very bad idea.  Gasoline began
spraying everywhere.  Still on the phone, I asked, "How much gas is in the
tank?"  He replied, "Just filled it up yesterday, why?"  I hung up.  With
the mig welder and other sparking equipment around, it could have been
dangerous.  But honestly in the end, I have never seen a Volkswagen gas
tank removed so quickily in my life.  The hole in the bottom of the tank
was only the size of a raisin, but the flow of gas out of it was of Exxon
Valdez quantity.

A couple of calls later we had a spare, late model T3 gas tank, complete
with sender on the way from central Finland.

I explained to Mike that without the parts, there was little more to do.
He reminded me of the water leak he had from under the dash.  "We'll check
it out."

It had been raining hard the previous night and Mike's car is parked
outside, but even he was surprised when I told him that there was no less
than one liter of water under the floor mats.  "Oh yeah." he said.  We
removed the seats and mats and had a look.  Eventually after running a
garden hose into the fresh air boxes, we found the culprit.  Water was
sitting in the box and then dripping through a seam up and under the dash,
down onto the floor.  The air box was rusted out, as was some sheet metal
around the back side of the dash.  I asked Esa about the repair
possibilities.  "Ten hours of labor, some new metal and a lot of
undercoating if he wants it done right."

Mike was getting nervous, and now calling me about every five minutes.  I
suggested that he come to the shop as soon as possible to discuss the
financing of the repairs and he agreed.  He also mentioned a noise that he
had heard on occassion when driving at speeds.  "A sort of clunking sound."
I promised to have Esa check this if there was nothing else to do after
our coffee break.

A look at the passenger side CV joint showed that both carriers were worn
and would have to be replaced.  Under normal circumstances, this is not a
problem.  However, for three weeks we have been waiting for a 60' container
full of Volkswagen parts to arrive from the U.S. - perhaps they are lost?
More international calls were made, and deliveries promised.

Mike arrived at about 1530 hours, and I noticed that dispite a mild +15C
indoors, he was sweating slightly and he looked a little pale after
entering the garage and seeing his car.  Trying to soften the mood, I said,
"Hard to believe that you actually drove this car here today, isn't it?!"
After he complained of mild indigestion and a metalic taste in his mouth
(which I believe is associated with fear), we went over the damage and
looked at the costs.  He was not impressed.  The value of his Fastback
would be increasing by about 26% after all of the parts and repairs were
completed.

I gave him a ride home and tried to explain that this is all part of owning
and driving an old, aircooled Volkswagen.  "Strength through Joy", you
know.

. . . . . . . . . . . . .

I haven't been to the shop today, but I cannot imagine what else could have
gone wrong during the night.  Hopefully nothing and Mike's Fastback will be
back on the road soon.

There you have it.

Patrick



P a t r i c k  J o e l  M o r t o n
. . . . . . . . . . . . . . . . . . . . . . . . . . . .

patmor@utu.fi
Rauhankatu 28 as 27
FIN - 20100  TURKU
Suomi Finland

GSM: +358 40 502 2654
Home: +358 2 469 8535

1963 Volkswagen Beetle
1967 Volkswagen Variant
. . . . . . . . . . . . . . . . . . . . . . . . . . . .




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