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>move ONE shim from inside to outside on the pulley, and reinstall the generator. all shims are already on the outside. >It is likely that your brushes are worn out brushes move freely, but they barely stick out above the holder. I am going to replace the belt and brushes this week. Gary ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ List info at http://www.vwtype3.org/list | mailto:gregm@vwtype3.org ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~