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So, I looked at my new rebuilt Bosch generator (the one I recently installed). And lo and behold, the black wire connecting the two coils was precariously up against the field windings. I can see how it's difficult for that not to happen, but it also wasn't too difficult to gently move it stably clear of the windings without breaking it. So fair warning to anyone who gets a rebuilt generator. Inspect the innards! Save yourself a lot of hassle. Now let's see how long my brushes last... -M ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ List info at http://www.vwtype3.org/list | mailto:gregm@vwtype3.org