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Re: [T3] FI Fuel Pressure Regulator Post Mortem


Well.. this regulator had 258Kmi on it and while it did sit for 6 years
unused that was from 82-88 and its been in use since then.
It failed on my return trip from ND in the summer and in the heat.
It allowed the pressure to go up to 45PSI on startup at times and never
kept the pressure steady.  this made starting hard as it flooded and I had
to clear it with the pedal floored while cranking.
I replaced it with a spare and all returned to normal.. I have a pressure
guage on the console to keep an eye on all this!

Yea jim.. when you get around to it send it back.. I thought it was just a
can and a couple parts too.

thanks!

Keith


----------
> From: Jim Adney <jadney@vwtype3.org>
> To: type3@vwtype3.org
> Subject: [T3] FI Fuel Pressure Regulator Post Mortem
> Date: Wednesday, December 16, 1998 5:31 PM
> 
> Keith Park was good enough to send me a Fuel Pressure Regulator which 
> had been sticking such that he had fuel pressure much too high when 
> he first started his car.  He speculated that it might have been 
> filled with some kind of crud (that's the scientific term) which kept 
> it from working properly.
> 
> I cut it apart in a lathe and found that there was nothing wrong with 
> it that I could see.  When I cut through the rolled over seal, the 
> unit burst apart, scattering its guts everywhere.  I was lucky enough 
> to find everything except the spring.  Serves me right; I was just 
> wondering if I should set up the tailstock to restrain the parts when 
> it cut through.  I spend more time searching for parts than I would 
> have spent doing it right in the first place.
> 
> There were no extreme accumulations of any kind on the fuel side of 
> the diaphram.  There was quite a bit of corrosion on the air side, so 
> I suppose that if Keith had his problems in freezing weather there 
> might have been water here.  That COULD have produced his symptoms.
> 
> I found the inside construction to be more complicated than I 
> expected.  The regulating valve consisted of a steel tube end with a 
> polished surface and a facing steel polished plate which is swivel 
> mounted with a spring to take up any free play.  All the parts were 
> still in good shape, although the diaphram shows its age.  I assume 
> that exposing one side of the diaphram to gasoline will probably 
> soften it up.
> 
> If this regulator had been out of service for a long time it is 
> possible that Keith's problems had to do with the dried out diaphram. 
> That seems a little unlikely since the diaphram is thin and should 
> have come into equlibrium with the gasoline in a couple of days or 
> less, and I suspect that it took Keith more time than that to find 
> the source of his problem.
> 
> So, Keith, would you like to have your parts back so you can see what 
> they look like?
> 
> Jim
> -
> *******************************
> Jim Adney, jadney@vwtype3.org
> Madison, Wisconsin, USA
> *******************************
> 
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